Two packhouses, one standard

A citrus packhouse and a soft fruit packhouse, both BRC-food certificated. Receiving, pre-cooling, grading, packing and cold storage — the four stages where a container is either saved or lost.

Pallets staged on the Tiba Food packhouse floor
The cold chain

Time is the enemy

Fresh produce does not fail in the field. It fails in the hours between harvest and reefer. A citrus that spends a day in the sun before it is cooled arrives softer, loses weight, and ages in your warehouse rather than on the shelf.

So both packhouses are built around time: fruit in, cooled, graded, packed and sealed the same day wherever the crop allows it. Citrus runs on its own line; grapes, strawberries and the other soft fruit run on theirs.

See the facility
Stage by stage

What happens inside

Four stages, in the order a pallet meets them.

01

Receiving & pre-cooling

Fruit is temperature-checked at the door, not assumed to be cold. Citrus and leafy lines go into forced-air or hydro-cooling within hours of harvest; mangoes, grapes and strawberries are vacuum- or hydro-cooled to their own profile.

02

Grading & sorting

Optical lines size the crop; hand grading removes what the machine cannot judge — colour, firmness, blemish, sun damage. Out-of-spec fruit leaves the line here, not at the buyer’s dock.

03

Packing & labelling

Waxed and ventilated cartons, punnets, clamshells, mesh bags and crates — packed to your format, with private-label printing and barcoding on qualifying volumes.

04

Cold store & reefer loading

Sealed lots are held at crop-specific temperature and humidity until vessel cutoff, then loaded into pre-cooled reefer containers. Data loggers can be fitted per container on request.

Facility

Packhouse capabilities

Capability Detail
Pre-cooling Forced-air and hydro-cooling, matched to crop rather than applied uniformly
Grading Optical sizing plus hand grading; size bands set per market requirement
Packing formats Waxed & ventilated cartons, punnets, clamshells, mesh bags, open-top and ventilated crates
Labelling Private-label printing, barcoding, EAN and importer codes
Cold storage Crop-specific temperature and humidity, held to vessel cutoff
Dispatch Pre-cooled reefer container loading with per-container temperature logging
Logistics

Planned, not improvised

Our logistics run as a cycle of planning, implementing and controlling: efficient transport and storage of goods, and of the information that travels with them, from the point of origin to the point of consumption.

That is why we keep a tight relationship with our shipping agents rather than booking whatever space is cheapest in the week, and why a sailing is held against a confirmed programme.

Sea freight

Maersk (Seago) CMA CGM MSC

Air freight

Emirates EgyptAir Etihad